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TLX-9 2-Layer 50mil Immersion Tin PCB for RF Communications


1.Introduction

TLX-9 is a composite of PTFE/woven glass laminates with exceptionally well controlled electrical and mechanical properties. TLX-9 laminates can be sheared, drilled, milled and plated using standard methods for PTFE/woven fiberglass materials. The laminates are dimensionally stable, and exhibit virtually no moisture absorption during fabrication processes.


TLX-9 measured 2.5 DK with tightly controlled across a broad frequency range and temperature spectrum. The dissipation factor is approximately 0.0019 when measured at 10 GHz. TLX-9 meets stringent flammability standards, achieving a UL 94 V-0 certification for flame retardancy.


2.Key Features

Stable Dielectric Constant: 2.5 @ 10 GHz
Loss Characteristics: Dissipation Factor 0.0019 @ 10 GHz
Excellent Insulation: Dielectric Breakdown >60 kV
Environmental Resistance: Moisture Absorption <0.02%
High Reliability: Volume Resistivity 10^7 Mohm/cm, Surface Resistivity 10^7 Mohm
Mechanical Strength: Flexural Strength Lengthwise >23,000 lbs./in., Crosswise >19,000 lbs./in.
Strong Bonding: Peel Strength 12 lbs./linear in.
Thermal Management: Thermal Conductivity 0.19 W/m/K.
Dimensional Stability: x-y CTE 9-12 ppm/°C, z CTE 130-145 ppm/°C
Safety Certified: UL-94 V-0 Flammability Rating


3.Benefits

Superior Electrical Performance: Low Dielectric Constant, Low Dissipation Factor
Environmental Durability: Low Moisture Absorption
High Voltage Capability: High Dielectric Breakdown
Mechanical Reliability: Good Peel Strength
Thermal Stability: Controlled Coefficient of Thermal Expansion (CTE)



4.PCB Construction Details

Parameter Specification
Base Material TLX-9
Layer Count 2 layers
Board Dimensions 57mm × 136mm = 1PC, ±0.15mm
Minimum Trace/Space 6/6 mils
Minimum Hole Size 0.3mm
Blind Vias No
Finished Board Thickness 1.35mm
Finished Cu Weight 1oz (1.4 mils) outer layers
Via Plating Thickness 20 μm
Surface Finish Immersion tin
Top Silkscreen White
Bottom Silkscreen No
Top Solder Mask No
Bottom Solder Mask No
Identification Printing series number for identification
Electrical Test 100% tested prior to shipment

5.PCB Stackup (2-Layer Rigid Structure)

Copper_layer_1 - 35
Taconic TLX-9 Core - 1.27 mm (50mil)
Copper_layer_2 - 35 μm


6.PCB Statistics:

Components: 32
Total Pads: 64
Thru Hole Pads: 36
Top SMT Pads: 28
Bottom SMT Pads: 0
Vias: 97
Nets: 2


7.Typical Applications

LNAs, LNBs, and LNCs
Personal Communications Service / Personal Communications Network (PCS/PCN) Large Format Antennas
High Power Amplifiers
Passive Components


8.Quality Assurance

Artwork Format: Gerber RS-274-X
Accepted Standard: IPC-Class-2
Availability: Worldwide


 

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